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Tony Hansen's Thousand-Post TimeLine

I am the creator of Digitalfire Insight, the Digitalfire Reference Database and Insight-live.com. ... more

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These two frits have one difference in the chemistry: Al2O3.

These two boron frits (Ferro 3124 left, 3134 right) have almost the same chemistry. But there is one difference: The one on the right has no Al2O3, the one on the left has 10%. Alumina plays an important role (as an oxide that builds the glass) in stiffening the melt, giving it body and lowering its ... more

Thursday 20th April 2017

How to make a ceramic time-bomb

This mug is pinging loudly and literally self-destructing in front of my eyes! Why? The glaze is under so much compression (the inside is pushing outward, the outside inward). Spiral cracks are developing all the way up the side. Small razor-sharp flakes are shivering off convex contours. Why? I ... more

Sunday 16th April 2017

Example of how bubbles dissipate in a glaze with increasing temperature

This is a Gerstley Borate based recipe (45%) melted in crucibles at increasing temperatures. Although the recipe is well melted at cone 2, it is still not fluid enough to enable their migration in the time available. By contrast, the melt at the upper temperature is much less viscous, enabling all ... more

Sunday 16th April 2017

Ceramic Oxide Periodic Table

All common traditional ceramic base glazes are made from only a dozen elements (plus oxygen). Materials decompose when glazes melt, sourcing these elements in oxide form. The kiln builds the glaze from these, it does not care what material sources what oxide (assuming, of course, that all materials ... more

Wednesday 12th April 2017

Insight-Live comparing a glossy and matte cone 6 base glaze recipe

Insight-live is calculating the unity formula and mole% formula for the two glazes. Notice how different the formula and mole% are for each (the former compares relative numbers of molecules, the latter their weights). The predominant oxides are very different. The calculation is accurate because ... more

Wednesday 12th April 2017

Same high-iron glaze. One crystallizes and the other does not. Why?

Both mugs have the same cone 6 oxidation high-iron (9%), high-boron, glossy glaze. Iron silicate crystals have completely invaded the surface of the one on the right, turning the near-black glossy into a yellowy matte. Why? Three things. It was slow-cooled and the other free-fall-cooled (firings ... more

Wednesday 12th April 2017

Solving a difficult engobe flaking problem

This demonstrates the difficulty you can encounter when trying to get an engobe working with a clay body. Here the slip/glaze is flaking off the rim of pieces at cone 04 (does not happen at 06). The front bi-clay bar demonstrates the white and red clays dry well together (the slight curve happened ... more

Tuesday 11th April 2017

How can you test if an engobe fits your clay body?

This is part of a project to fit a fritted vitreous engobe (slip) onto a terra cotta at cone 02 (it fires harder there). Left: On drying the red body curls the bi-clay strip toward itself, but on firing it goes the other way! Right: Test bars of the white slip and red body compare their drying ... more

Tuesday 11th April 2017

Bi-Clay strips test compatibility between engobe and body

Slips and engobes are fool-proof, right? Just mix the recipe you found on the internet, or that someone else recommends, and you are good to go. Wrong! Low fire slips need to be compatible with the body in two principle ways: drying and firing. Terra cotta bodies have low shrinkage at cone 06-04 ... more

Tuesday 11th April 2017

Yikes. Cutlery marking this bad on a popular glaze!

An example of how a spoon can cutlery mark a glaze. This is a popular middle temperature recipe used by potters. The mechanism of its matteness is a high percentage of zinc oxide that creates a well-melted glaze that fosters the growth of a mesh of surface micro-crystals. However these crystals ... more

Monday 10th April 2017

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