Monthly Tech-Tip from Tony HansenI will send practical posts like these (from thousands I maintain). No ads or tracking. We are troubleshooting the confirm email, for now you will be subscribed immediately (the first monthly email will provide one-click unsubscribe). BlogOversize Particles Simple Test![]() This is simple test can be done to determine if oversize particles are present in a raw material to be used for clay body manufacture. While materials are sold as minus 200 mesh, as you can see here, they don't even pass at 150 mesh. In each case, we have attempted to wash through 50 grams of the powder (using the technique of our WSR test). Context: Wet Sieve Residue, Watch out for iron.. Tuesday 1st July 2025 v6 Beer Bottle DrawingFits standard swing top stoppers.Available on the Downloads page ![]() 3D print this, pour in plaster to make a slip casting mold! My previous work on this project assumed a smaller 3D printer (making it necessary to print flanged PLA mold sections that clip together). But larger 3D printers are now common, making the CAD work much easier. This drawing is parametric for height, body diameter, wall and plaster thickness, and neck height (for the full bottle set body=160mm, neck=96). This uses my standard clips and embeds (upper right). Neck vertices are proportional to height, so resizing works well. The top end is filleted to permit the longest possible mold on the print bed (diagonally). The bottom inside perimeter is chamfered, strengthening the default 0.8mm side wall junction to the base (that being said, be careful when removing it from the print bed, flexing too much will cause failure here). Context: Swing Top Stopper Mechanism.., A 3D Printed Mold.., DIY natches spacers and.., Beer Bottle Master Mold.. Monday 30th June 2025 A 3D Printed Mold SpoutBetter Than a Spare for Slip CastingAvailable on the Downloads page ![]() Glue one of these on top of your slip casting mold (using slip) and enjoy the many benefits. These are intended for people who make their own molds using the 3D printing techniques taught on this website. Among the advantages are the following: Context: v6 Beer Bottle Drawing.., Pour Spout Sunday 29th June 2025 20 Skids of Material Just arrivedFearful Freddie doesn't know what to do!![]() Fatigue Freddie is scared he will to be the scapegoat if this load of incoming material if off-spec again. Production wants to start using it tomorrow. This stuff has not been consistent and customers have been unhappy. He doesn't know where to start. Management thinks there is no way to test all the runs they make so he knows this is the place to do it, when materials come in. But he's alone, there is no cooperation between production, sales, QC in feeding info into any kind of record-keeping system. His company doesn't take responsibility for product quality variations resulting from material variations. Context: Wet Sieve Residue, Protect your reputation as.. Thursday 26th June 2025 Absolutely Jet-Black Cone 6 Engobe on M340The could also be super white![]() This is the L3954B engobe. 15% Mason 6600 black body stain has been added (instead of the normal 10% Zircopax used for white). Of course, a cover glaze is needed for a functional surface. We put a lot of development work into producing a recipe fits this body, M340. It works even when thickly applied because it has the same fired maturity as the body. Lots of information is available on using L3954B (including mixing and adjustment instructions). Engobes are tricky to use, follow the links below to learn more. L3954B is designed to work on regular Plainsman M340 (this piece), M390 and Coffee Clay. Most important we document how to adjust its maturity, and thus firing shrinkage, to fine tune fit if needed. These bodies dry better than porcelains and are much less expensive, so coating them with an engobe to get a surface like this makes a lot of sense. Ed Phillipson discovered this 80 years ago, enabling selling ware made from these clays as white hotel ware. Context: Mason 6600 Black Stain, L3954B, L3954J black engobe on.., How to make a.., Here is why porcelain.., How to test if.., Stained engobes can be.., The L3954B engobe page.., Thixotropy, Engobe Wednesday 25th June 2025 In-plaster Anchors With Threaded InsertsAvailable on the Downloads page ![]() These brass/plaster pyramids embed into plaster to provide a threaded hole that M3 bolts can screw into. That enables attaching 3D printed elements to plaster elements when making hybrid molds. Narrow inserts permit placement in cramped spaces and nearer edges. Context: Hybrid plaster 3D printed.. Wednesday 25th June 2025 The amazing power of 1% talc:It accelerates the vitrification of this stoneware![]() These two unglazed pieces are made from the same clay, M340. They are fired at the same temperature. But the one on the right has 1% talc added. Greying of the color is a characteristic visual change as this clay body transitions into the vitreous state we target. That transition happens over a narrow temperature range. Because the raw materials naturally vary in the temperature at which they vitrify, we have to tune the recipe so that the transition happens from cone 5 to cone 6. It is accompanied by a drop in porosity of 2% or more (according to our SHAB test). Talc acts as a catalyst for this change; in this case, only 1% is needed. By itself, talc is refractory. Yet it acts as a flux here! The fact that it can effect this big of a change with only 1% is amazing. Interestingly, this phenomenon only occurs with tiny talc additions. Context: Talc, Vitrification Wednesday 25th June 2025 TPU vs PLA Filament for Mold Making![]() The mold on the right is PLA filament. Printed at 0.8mm thickness, it only weighs 38g yet is very strong. It removes easily from the plaster with a heat gun. The TPU flexible mold weighs 62g (the walls are 1.6mm thick) but it will need a PLA shell to hold the walls vertical (or far thicker walls). It took four attempts to print this. The surface quality is not nearly as good, especially on the top layers. Printing is much slower. Context: PLA 3D printer filament.. Monday 23rd June 2025 DIY clay bodies via slurry mixing:Consider the advantages.![]() Consider the advantages of making your own clay bodies using a propeller mixer and plaster table. Context: Formulating a Porcelain, Formulating a body using.., Testing your own native.., Slurry Mixing and Dewatering.. Thursday 19th June 2025 Medalta Ball Pitcher Mold v10Using 3D prints and plaster to make a hybrid![]() This is version 10 of my Medalta ball pitcher case mold. I am still determined that a standard 3D printer with PLA filament brings complicated molds within reach of almost any potter or hobbyist willing to learn 3D design. The project has evolved to become hybrid, using both plaster and 3D prints in the final mold. Two views of the PLA prints needed to pour a plaster half-model are shown at the top. Context: Custom-printed rib smooths this.., Medalta Ball Pitcher Slip.. Friday 13th June 2025 | Contact MeUse the contact form at the bottom on almost all the pages on this site or let's have a Other ways to Support My WorkSubscribe to Insight-Live.com. It is about doing testing and development, not letting the information slip away. Starts at $15 for 6 months. Help Me on Social
Login to your online account Chemistry plus physics. Maintain your recipes, test results, firing schedules, pictures, materials, projects, etc. Access your data from any connected device. Import desktop Insight data (and of other products). Group accounts for industry and education. Private accounts for potters. Get started. Download for Mac, PC, Linux Interactive glaze chemistry for the desktop. Free (no longer in development but still maintained, M1 Mac version now available). Download here or in the Files panel within your Insight-live.com account. What people have said about Digitalfire
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