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| Monthly Tech-Tip from Tony HansenI will send practical posts like these (from thousands I maintain). No ads or tracking. The first email will provide one-click unsubscribe. Signup is being email-bombed by bots. For now, please subscribe inside your insight-live.com account. BlogHow to make Spodumene using Lithium Carbonate
Spodumene is super expensive, but lithium carbonate is even more so. However, both are used as a source of Li2O. The latter is 6+ times more concentrated. And spodumene is more troublesome in glazes (issues with settling, dusting, slurry properties, consistency). So using the pure lithium material might be a better choice for you. Thursday 13th August 2026 Spin-glazing bisque-fired plates in a factory
These plates are made at the HomeVSS factory in China. The plate is placed on a soft rubber-surfaced spinning wheelhead that is rotating fast enough that a ladle full of glaze poured into the center is expelled within a second and dries within four seconds. At the two-second mark, a sponge is used to catch drips and even coverage on the lip. The thixotropic character of the glaze enables the quick drying (since no CMC is needed). The plate is finished by a follow-up bottom-dip, using a suction cup holder. Finally, the lip is finished using a brush with the same glaze slurry. Context: Glazing bone bisque-firing plates.., HomeVSS tableware factory in.. Wednesday 12th August 2026 How much Zircon does it take to make a glaze crawl?For G2934 cone 6 matte glaze: As little as 5%
The Zircon needed to opacify glazes has a side effect: Crawling. Even low percentages can induce this issue when other factors interplay (as is the case here). It often happens at sharp concaves (e.g. inside bottom corners on mugs). But here it is on surfaces disturbed during formation of the spout. This G2934 recipe has good melt fluidity, so that is not the issue. The issue appears related to adherence of the initial laydown. Here are some questions to consider:
Context: Crawling in G2934Y Zircopax.., G2934 Cone 6 Matte.., An ordinary white mug.., Crawling Wednesday 12th August 2026 Online Glaze Recipe Rescue:Seeks good home for a magnesia blue
This "Minty Matte" glaze was found wandering in a Facebook group. With its excessive nepheline syenite coupled with very low SiO2 (thus high COE) it crazes on most clay bodies used by the potter who contacted me. Its tag traced it to Glazy 20196. I sometimes think of these as "shelter recipes", needing a "glaze rescue" after being caged and misunderstood online for years. This one could be deserving of a new home if given a little love! The love it needs is a simple understanding of the mechanism: It is just rutile saturation in a magnesia matte with a little cobalt to kick the blue. Recipes aren't carved in stone, the chemistry of this one can be altered to drop the COE a lot (by switching Na2O for MgO). I know that because G2934 magnesia matte also works with this mechanism. Transplanting it into that base would surely reduce crazing (with its 5.8 COE). However, this recipe needs another rescue. From a misunderstanding. Although the potter contacting me was happy with the G2934 as a base for the rutile and cobalt, she had learned that durable glazes should have an R2O vs RO Ratio of around 0.3:0.7 (G2934 is 0.1:0.9). However, the R2O:RO ratio thing is misunderstood. Durability is much more about producing a well-melted homogeneous glass (but not over-fluid) with minimal phase separation and surface crystallization, good body fit and absence of large amounts of easily dissolved colorants. Context: Titanium Dioxide in a.., 5 titanium dioxide in.. Wednesday 12th August 2026 The green underglaze bond is failing on impact
This is a fritted stoneware fired to cone 03. There is plenty of glass development to form a strong interface with glazes and underglazes. But this green commercial underglaze is not bonding well with the body. Repeated blows to the surface by a hammer (insufficient to break the piece but enough to test the glaze) are chipping off chunks of glaze/underglaze at the latter's interface with the body. This does happen with most other underglazes tested. The green underglaze is obviously more refractory and should be reformulated so that its stain medium develops enough fired maturity to counteract the refractory stain. Context: Body glaze Interface Tuesday 11th August 2026 Lithium and Spodumene prices are off-the-charts.Can the percentage be reduced and still work?
The crystals that form as this cone 6 fluid-melt glaze solidifies are one of the minerals in the recipe: Spodumene. Actually β-spodumene. But it is so expensive, and there is 42% here! What would it take to reduce the cost of making this glaze ($52/kg in 2026)? Another flux could certainly make it just as melt-fluid, but would not grow spodumene crystals. Context: Li2O from Spodumene instead.. Tuesday 11th August 2026 This underglaze is too thin to cover well.I fixed it in under a minute. Sort of.
Right: My attempts to apply a layer of watery white underglaze to leather-hard clay. Not surprising that I measured the water content of this at 68%. Yikes! Context: A reason for DIY.., This underglaze went on.. Monday 10th August 2026 This underglaze went on too thin:It’s specific gravity is too low
Amaco V-303 Terra Cotta underglaze was applied in one coat at the leather-hard stage (on these Plainsman Snow mugs). It appeared to be thick enough on application and after bisque (left), but the clear overglaze on the right has diffused into it to melt it enough to lose its opacity. A higher specific gravity (lower water content) would make it possible to apply it thickly enough in one coat; this is especially important because each layer rewets the piece and adds a lengthy drying period. An appropriate specific gravity is thus the difference beween practical and impractical. Acheiving a better terra cotta texture and color is a prime candidate for DIY underglaze. Context: Specific gravities on three.., Very low specific gravities.., This underglaze is too.., Specific gravity, Terra Cotta, Underglaze Sunday 9th August 2026 Here’s why engobes shouldn’t meltAnd also why they needn't contain zircon
Since white burning slips are made from refractory materials they are not nearly as vitreous as terracotta bodies, they need help to mature and a frit is the natural answer. With the right amount, fired shrinkage can be matched to the body while the slip remains opaque. Context: L3685U, Creating a Non-Glaze Ceramic.., Color matching restoration project.., White engobe flaking off.., A reason for DIY.., Applying an engobe by.., Potters can learn from.., Bi-Clay strips test compatibility.., Opacity, Engobe Friday 7th August 2026 Making test bars of an underglaze:This cone 04 and 6 bar are within its range! How?
This was an effort to do SHAB test bars, at various temperatures to form a fired maturity profile of a blue commercial underglaze. It did not go as planned. It was very difficult to make these bars because the product has such a high content of gum. This dramatically impedes drying and it is impossible to form and dry them (they split and crack into many pieces). So I crushed and ball milled the dried scraps, roasted the powder to 1000F to destroy the plasticity, then added enough bentonite to be able to make them plastic enough to form the test bars. Context: Make AMACO velvet underglazes.., DIY Underglaze Development Wednesday 5th August 2026 |