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Tony Hansen
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Chemistry plus physics. Maintain your recipes, test results, firing schedules, pictures, materials, projects, etc. Access your data from any connected device. Import desktop Insight data (and of other products). Group accounts for industry and education. Private accounts for potters. Get started.

Conquer the Glaze Dragon With Digitalfire Reference info and software

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Interactive glaze chemistry for the desktop. Free (no longer in development but still maintained, M1 Mac version now available). Download here or in the Files panel within your Insight-live.com account.


What people have said about Digitalfire

  • I have a background in Geology (BS-1973-New Mexico Tech), and with a few other degrees here and there - and have been doing quite a bit of Pythoning, and hanging-around my wife who does (I think (but then, of COURSE I am biased)) terrific pots... I am always interested in what she does with glazes (especially when I see the mineral-names from my Geology days on the bins in her studio... BUT - as an "engineer", sometimes I want 'more' knowledge - and I find your web-site VERY VERY good at that, it tells me a lot of things - gives me 'value added' and 'information' that I haven't found elsewhere! Especially when I think about 'geo-chem'.
  • You have such a goldmine of information available on your Digitalfire website and I am asking your permission to, not only use some of it, but to direct the students to your website for more info than I could ever convey.
  • Abundant thanks on you how much the huge information and useful for me and for domain of pottery and the academic arts and the students.
  • Very useful articles on practical solutions to the every day problems Ceramic Technicians face in their organizations.
  • Thanks for the great resource Digitalfire is. I could not make our studio glaze without it.
  • Your sight ROCKS.
  • Firstly, I want to thank you about this very good site in the net which helps very much in the development of the ceramics industry.
  • I'm trying to access a great article on deflocculation. I have formulated so many casting slips over the years with the help of what I learned in that article and on this site.
  • Thank you for your support, it is wonderful and appreciated.
  • However, I must add that it would be well worth it--the Magic of Fire is one of the best-written books I've read! I must admit, it's the first technical manual to keep me up 'til 3 a.m. because I just couldn't put it down... In fact, it has inspired a bit of a revolution in my small corner of the world... you see, I am one of those dreaded hobby ceramicists (well, actually, I cast cute kittens and ducks and what-have-yous for a ceramics store in Dallas, Tx), and I often have customers ask advice regarding firing, pouring molds, etc., and since I've been reading your book, I've been able to provide MUCH better answers... and I've often referred them to the book directly when they seem so inclined. I am beginning to have a hope that more hobby amateurs will take an interest in the whys and wherefores instead of the hit-or-miss-and-hope-like-hell method so prevalent in this side of the ceramics industry.

What people have said about Insight-Live

  • I am a potter of over ten years and am now in this year paying attention to my glazes and what goes in to them. It's been an awesome journey with plenty of "ah ha" moments and exponentially more "what the..." moments. Regardless of what I'm feeling, digital fire is so far the best resource I've encountered. I’ve been going about glazes all wrong, following recipes and stabbing in the dark hoping to find one that Works for me... well, it’s not working! I’m devoting my time to explore glaze chemistry even more than I have and to do this I am convinced I can not go forward efficiently without a test kiln. THANK YOU for these wonderful resources!
  • Tony, you're a gentleman and a scholar. Thanks for the information. I'm a self-taught potter living in Hansville, WA. could not have done it without your scientific approach and papers.
  • You are an essential source -- I am a huge fan and spread the word when someone asks me a technical question.
  • We appreciate you and your website so much!
  • Am learning to use Insight, love the articles in the reference database. Thank you for everything you have done and are doing.
  • Thank you for everything you do online, I've learned a lot from your blog and continue to do so (I'm an art school graduate and in spite of our curriculum having included a glaze chemistry course, our professors lacked an industry background, which does offer many additional insights)
  • BTW, thanks for creating such a great site.
  • Thank you for your support during the past decades. Digitalfire has helped many potters and ceramics artists gain a wealth of knowledge and empowerment in their own careers. Best wishes !!
  • You've done it again. While looking up info on dolomite I got to your info about using a catch glaze. It could save a lot of kiln shelves if I can convince students it's worthwhile. Also, you just have the best info available on all things ceramic. Thanks for sharing it so freely
  • We love your work with Digital Fire. You've single handedly breathed life into many, many ceramics companies through your generous approach to sharing information. I can't tell you how valuable we have found your content to be. Thank you.

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Blog

Technicians study the physics of Yixing clay

To determine the ideal firing temperature

The clay here is called jiani, it’s found in various layers along with other yixing clay (but not used for teapots). The translation of this video screen capture (below), provides a fascinating insight into how they judge the suitable temperature at which to fire. First, technicians measure the porosity and firing shrinkage over a range of temperatures, likely looking for a firing "sweet spot". Notice shrinkage reaches a maximum at 1100C, then drops off as the clay begins to expand. But this is not the only thing considered. Notice, in the comments, that they are also looking for "surface luster" (which is not found). They also comment about a "dull sound" and "crisp/clear sound" (so they must create a sounding vessel of some sort). They also break a fired piece and comment of the nature of the cross section, revealing something else interesting: The clay holds on to a dense cross section for 100C degrees after reaching maximum fired shrinkage.

Temp Shrinkage Porosity Visual & Physical Characteristics
1000°C 8.3% 7.7% Orange-yellow, dense cross-section, relatively dull sound, matte surface (no luster).
1100°C 16.1% 4.2% Deep purplish-red, dense cross-section, crisp/clear sound, matte surface (no luster).
1150°C 14.8% 3.9% Purplish-red with a hint of brown, dense cross-section, crisp/clear sound, matte surface (no luster).
1200°C 14.7% 3.0% Brownish-red, dense cross-section, crisp/clear sound, matte surface (no luster).
1250°C 10.9% 2.6% Brownish-red, iron-rich melt-holes on the surface, dense, crisp/clear sound, produces bloating/bubbles.
1300°C 3.5% 3.4% Brownish-red, iron-rich melt-holes on the surface, severe deformation, has a relatively large amount of bloating/bubbles.

Context: This terra cotta clay.., How to decide what.., Yixing Teapots

Friday 26th June 2026

Yixing craftswomen at work

The Yixing teapot craftsmen appear to break all the rules and yet produce impossibly delicate and symmetrical pieces. Hao-Tong Yan, one of those craftsmen, and I have been trying to understand the technical reasons for how this amazing craft is possible. It turns out not to be magic, but actually a highly evolved understanding of a very unusual material. Here are some of the things that we are coming to understand (which is making it possible to create a facsimile of the clay in North America).

-The clay is not highly plastic; the workability comes from surprising places.
-The clay has impossibly low water content, yet can be formed.
-Craftsmen flatten the clay with a mallet, instead of rolling it, yet it does not stick to the board.
-Sections are simply glued with slip, yet they hold.
-The clay burnishes, yet is not smooth.
-Fired ware is smooth, yet the soft clay appears sandy.
-The fired surface is glossy, yet there is no glaze.
-The fired clay appears super dense yet does have porosity.
-The Yixing ore can have the appearance of being like rocks, yet they make a workable clay body from it.

Context: Yixing Teapots

Thursday 25th June 2026

Forget the flowers

Too much environmental impact

As a result of feedback I realized that hundreds of bouquets of flowers would have a significant environmental impact. I sent one, but told others that if had already done so, I would credit your Insight-live account for 4 years.

Saturday 20th June 2026

GoFundMe Stopped at 20K

https://www.gofundme.com/f/help-save-digitalfire

Wow. And thank you to Dominic Legault, who set this up and stopped it. It is not the money; it is knowing that my work has been worth something to you. I won't transfer this until I am sure that I can meet the expectations of donors.

Maybe I should get a car! Just joking! I'll use it to better ensure the survival of Digitalfire. Laying the groundwork for that is primarily a technical challenge for me and people I can bring on board virtually. Here is the plan:

Geeky stuff starts here

It is a code-museum (because I started around 1982 using dBase II). That being said, about 5 years ago I converted Digitalfire to an API fronted database that endpoint code calls to create pages on the fly. This is coupled with a backend custom content management system that interacts directly with the database; thus, no pages are edited, only DB records. But a lot of old code is still there. Here are the current priorities:

  • The code is only partially on GitHub (required for team development and code analysis). I am refactoring it to adhere to PSR-4 coding standards (this is a rote process that I have been working on for about 6 months). As soon as I am ready, or before, I'll need help to write or improve the unit testing.
  • Document and publish the API to enable coders to create products that use the data from the API (e.g. machine translation). Explore refactoring in Python or JS/Typescript.
  • An MCP server, in Typescript or Python, to respond to queries from answer engines, thus supporting AEO.
  • Front the content management system in a secure way so that multiple people can start contributing and error checking. Convert to API access.

Other priorities that recent events indicate:

  • Implement a hashtagging system in the people database (for the newsletter) so that any who offer help can be classified and not forgotten.
  • Adopt Creative Commons licensing to enable students and teachers to quote and use without fear of copyright issues.
  • Document testimonials well to be able to demonstrate harm if the service is ever compromised.

As noted above, at the beginning of Covid, I redesigned Digitalfire as a client/server page generation system. An API, fronting the database, can run on one server while the page-generator can run on another server (by querying the API). There is a lot of caching. The content management system is custom-written for the information hierarchy; it runs on the same server as the API.

Saturday 20th June 2026

Resolution Achieved!

If you already sent, get 4 years Insight-live credit

I posted this on June 19.

I need goodwill with Plainsman. I know you have been passionate about this whole affair in the past few days. I underestimated how much. Some were so passionate that they have caused trauma with Plainsman staff, we must undo that. Having goodwill with the company I partnered with to make Digitalfire is so important and will make me so happy. We both "pulled the dragon's tail" over misunderstandings.

I consulted Plainsman before posting this, and they requested I add: Here is the biggest one: Digital Fire is not at risk and never was from Plainsman.

I need goodwill, especially if you put staff under stress, and you can help me get it. My first idea was to fill their office with hundreds of bouquets of flowers, but now I realize that's too much environmental impact. I'll credit you 4 years of Insight-live if you already did (this statement was added after I realized this was not a wise request).

Friday 19th June 2026

Please Stop!

On June 19 I posted this: Please, everyone, stop bashing Plainsman. I never intended that. Their staff is suffering under attack. They are really upset. So much of this is misunderstandings. We both pulled the tail of a dragon.

The message that I put up that Digitalfire would shut down on June 26 because I was unable to meet the demands in the lawyer’s ultimatum is what made me fearful and started the whole thing. I was deluged with messages I couldn’t hope to answer, so I created a response and pasted it in. I texted that response to Plainsman as well, so they knew what I was saying. I should have stated more strongly that this is not about bashing Plainsman. I am very sorry for that. They are better positioned than any other company in North America because they have their own clay deposits. I want to work with them, not against them, they are currently the only hope to have a Canadian ball clay and kaolin.

Friday 19th June 2026

The physical tests on which Digitalfire was built:

They are in danger

This was posted June 18:

The lawyer's letter had an additional demand: "Remove any documentation or data of DigitalFire from Plainsman’s premises" (this may differ from what Plainsman itself is saying, not sure why). This was confusing, as any data is digital, so I interpreted it to mean all of my physical materials in the lab from and by which the data at Digitalfire was partially built.

There were hundreds of projects in the pipeline producing data. Promising ones were DIY dipping glazes, base coat dipping glazes, an Alberta slip calcination pilot, casting Coffee clay (without raw manganese or umber), casting M390, M340 and even H440, a new 440-on-steroids, 200 mesh MNP PR3D work, the beer bottle demo casting, better and new engobes, DIY underglaze, an amazing iron red glaze, and so much more. I was learning the power of CAD, donating 3D printers. There were countless projects to help customers navigate the idiosyncratic clays. And for companies/people from around the world. The physical assets could have been the basis for a one-of-a-kind Digitalfire field school for DIY clay-gathering and testing. Luke Lindoe worked there. His books and the personal records, and those of past techs in the local ceramic industry are there. I knew every square inch, and resisting the demand to dismantle it two years ago got me fired the first time. It was the place I discovered smectite as a catalyst for translucency, Crystal Ice, 3D case molding, the amazing G2934 base matte (and gunmetal black), drop and hold firing, how to calculate Alberta slip, flow GLFL testing, SHAB test procedures, so many glaze chemistry success stories. Perhaps most important, records of testing and recent trips to Flintoft, the Blue Hills, Claybank and other sites having much better clay than the current mine (no lab has ever documented these amazing clays like I did).

Context: PNC

Thursday 18th June 2026

What Happened at Digitalfire

Posted ~June 14: Digitalfire faced a takedown order (with threat to sue if not complied with by June 26) from Plainsman Clays (dated Wed, June 10). It took a few days to realize its scope. It wide-reaching terminology revoked permission to "use any Plainsman content" "on any platform". This was broad and vague enough, and the site large enough, that I was unable to even begin to comply in the short timeframe. This notice arrived with a threat to turn over the plainsmanclays.ca URL, which I rightfully owned (using it to voluntarily fund and maintain a live site backup) and plainsmanpotterysupply.com (their asset on their GoDaddy account which I didn't have access to). Panic ensued and I had to shut down Digitalfire for parts of two days during the week 15-19 because so many people were taking backups. My focus became getting them to relent on the demand, call off the lawyer, agree that digitalfire.com is just commentary and I have the right to share research that I compiled. I urged people to stop download and assured them that lots of backup sites already have the content protected.

There was alarm among Insight-live.com users, I put a banner there assuring them that it was not affected by this issue.

Thursday 18th June 2026

Plainsman.ca site down for good

I bought the URL PlainsmanClays.ca in 2021 and maintained it on my own server, at my own expense, as an active backup and prototyping site for the main dot-com site. Plainsman demanded to "return it", under threat of legal action. I transferred it to them on June 18, for free, as a sign of good faith. I had also been hosting the DNS records and have removed them. That meant that body usage information and problem mitigation, testing data, example pieces, glaze recipe suggestions, casting instructions, the Celebration project, etc. that took decades to carefully compile (based on and built from many, many hundreds of customer support issues), are gone. Information on the use of Alberta Slip, Ravenscrag Slip, bodies like Polar Ice, M370, M340 and many others, recommended base glaze recipes to fit the bodies, engobe information, firing schedules, and more. Important terms on all of the pages linked automatically into Digitalfire. I expressed regret for this and stated the impact on Digitalfire: Thousands of links to the Plainsman website would stop working because they depended on the existence of an API there. Perhaps Plainsman can be convinced to restore this valuable resource.

As a further sign of goodwill today, I helped them recover from losing their Bitwarden password. This enabled login to their own GoDaddy account to get the URL plainsmanpotterysupply.com (which they accused me of harbouring). I helped them login to their own Gmail account which I also did not have access to (GoDaddy needed it for login). This was possible because I discovered that one of the browsers on an old computer I once supplied for use there, autofilled the Google password. And an Android phone I supplied for 2-factor logins, which I still have, was able to scan the 2-factor challenge code for the Google login.

Context: PNC

Thursday 18th June 2026

GoFundMe Campaign:

Incredible success. But be careful.

I posted this on June 17

$10k in hours. Incredible. Thank you so much to everyone. I am humbled. Actually, it is not stopping. Unbelievable!

Legitimate GoFundMe campaigns will be listed here. If you know of one being set up, please let me know.

At https://www.gofundme.com/f/help-save-digitalfire. I am beyond grateful to Dominic Legault for doing this, I would never have otherwise considered it.

Wednesday 17th June 2026



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